| |
| STEEL MELTING SHOP : |
| |
- Induction Furnace (7.5 MT) with two crucibles.
- Refining Ladle.
Capacity 15 MT.
Capacity 10
- MT. Generator Set of Capacities-125, 130
KVA.
- Temperature Recorder for LM temperature measurement (Fykays & S.S.S Make).
- Argon Purging System.
- Ferro Alloys & & B.P Set
Preheating system.
|
| STEEL CASTING DIVISION (FOUNDRY)
: |
| |
- Heat Treatment Furnace with 6 points temperature
recorder.
(a). 4MT X 4MT X 2.5MT (Oil Fired)
(b). 6MT x 2.5MT x 2.5MT (Oil Fired)
- Air Compressor from Kirloskar with Capacity 200 CFM.
- Sand Dryer
- Sand Mixer
- Sand Muller
- Swing Frame Grinder
- Pedestal Grinder
- Pneumatic tools, Welding set and
hand grinder.
- Mould boxes for light, medium
& heavy moulding jobs.
- Lather Machine
|
While
many factors contribute to the quality of a steel casting, experience
and knowledge are probably the most important. Bansal Alloys & Metals Pvt. Ltd. is
well-known for attention to detail, insistence on the highest quality in
equipment and materials, and our commitment to testing and quality
control. Bansal Alloys & Metals Pvt. Ltd. tradition demands perfection in every phase of
production. To assure this quality, tests and checks are performed from
molding to final inspection.
|
| |
- GEC make medium
frequency electric induction furnace.
- Sand-casting process for steel casting.
- Die casting section.
- Lathe machines.
- 1 M.T forging hammer.
- Ferro-alloys and refractory preheating oven.
- Immersion pyrometer with recorder for strict temperature control.
- Argon purging system to ensure clean and homogeneous steel.
- Argon shrouding arrangement to reduce the effect of gases.
- Die and moulds preheating oven.
- Insulating vermacolite sand pit.
R & D AND QUALITY CONTROL
- SPECTROMETER (Spectro
Analytical Instruments, Germany, 16 Channel + 28 Channel).
- FULLY EQUIPPED WET
ANALYSIS CHEMICAL LAB.
- ULTRASONIC FLAW
DETECTOR EEC-EX10 with all accessories.
- MUFFLE FURNACE.
- UNIVERSAL TESTING
MACHINE.
- HARDNESS TESTING
EQUIPMENT (Portable).
- SAND TESTING LAB.
- MPI/DP TESTING in
house facility available.
- MOULD HARDNESS
TESTER.
- MOULD TEMPERATURE
INDICATOR with sensor.
- MARKING TABLE and
marketing instruments.
- TELESCOPIC MICRO
STRUCTURE EQUIPMENT with all accessories.
- SAMPLE CUTTING
MACHINE.
|
| |
Quality Control
Laboratory is equipped with
- Sand testing
equipment.
- Spectrometer (16
channels + 28 Channel).
- Fully equipped wet
analysis laboratory.
- Universal testing
machine.
- Rockwell hardness
testing machine.
- Poldi hardness
tester.
- Shore hardness
tester.
- Jominy hardness
testing equipment.
- Muffle furnace.
- D.P testing.
- Ultrasonic testing
machine.
- Microscope (lower and high
range)
- Segregation.
- Internal
soundness.
- Surface
defects.
- Micro
structural analysis.
- Inclusion
rating.
- Grain growth
and dendrite study of the ingot.
- Grain size.
|
